Mailer Box
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Die-cut mailer boxes with the print, flute and size you specify.
Mailer Box
Looking for a mailer box near me? Jingpak offers high-quality mailer boxes designed for shipping, subscription boxes, e-commerce, and retail packaging. Our custom mailer boxes are fully customizable, allowing you to create personalized mailer boxes that reflect your brand and protect your products during transit. Whether you need box mailers for small items or durable shipping boxing solutions for larger orders, our customizable mailer boxes deliver strength, style, and reliability. As an experienced custom mailer manufacturer, Jingpak supports custom sizes, printing, and finishes to meet your exact needs.
How to Select and Customize Mailer Boxes
Step 1: Determine Your Product Size and Weight Step 2: Choose the Right Box Style Step 3: Select the Right Material and Thickness Step 4: Decide on Printing and Branding Step 5: Add Inserts and Protective Features Step 6: Choose the Right Finish Step 7: Consider Sustainability Step 8: Order Samples and Test Step 9: Find a Reliable Manufacturer Step 10: Place Your Order and Scale
Frequently Asked Questions About Mailer Box
Mailer box or RSC — which should I order?
Use a mailer box when the pack is opened by the customer and print or a clean close matters. Use an RSC when the job is plain freight, high volume and lowest board waste. A mailer uses more board than an RSC of the same cube.
Which flute should I specify?
E flute is the default for print and a slim mailer, about 1.5–2 mm. B flute is thicker and more puncture-resistant, about 3 mm, for heavier kits. Step up to double-wall EB or BC only when packed weight or drop risk is too high for single-wall.
Can mailer boxes be printed?
Yes. One to four colour flexo is the usual production print. Full colour works best on E flute or a white outer liner, by digital or litho-lam. Kraft takes a simple logo well; a white face is better for photography.
Single-wall or double-wall?
Single-wall E or B flute is the default mailer. Use double-wall EB or BC when packed weight or drop risk is too high for single-wall. Specify wall grade by packed weight and stack height, not by print alone.
What is the minimum order quantity?
It depends on the print method. Digital short runs can start in the low hundreds. Flexo and litho-lam are usually quoted from about 1,000 units, because the plate or print setup is spread over the order.
What should I put on the PO?
Style (tuck mailer or lock-bottom), inner L × W × H, flute, single-wall or double-wall, kraft or white liner, print colours, and quantity. Add ECT if the filled box will be stacked.
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